Experimental Rocketry

 

 

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  This is the index to my experimental rocketry pages.  Experimental Rocketry is now referred to as Research Rocketry by Tripoli.  It is also referred to as Amateur Experimental Rocketry.  Currently these pages explain homemade model rocket motors homemade high power rocket motors (or engines if you prefer).  This web site currently focuses on sugar propellant using potassium nitrate (KNO3) and sugar -- sucrose, dextrose, sorbitol, xlyitol, erythritol, etc. -- often called caramel candy propellant or fuel, sugar propellant, rcandy, rocket candy, and others.  I have specialized in smaller rocket motors using PVC for the motor casing and quickset concrete such as Rockite or Durham's Water Putty nozzles and using a recrystallized method of making propellant.  Recrystallization is nothing more than dissolving the components in water to mix the ingredients and then driving off the water by heating.  I work on these web pages frequently and add additional pages frequently so check back often.  The latest additions (March 2008) are the pages on the law, wirewound igniters, and my projects, plans, and direction.  

 

Overview, Discussion
and Details

Rocketry Overview

Types of Rocketry

Model Rocketry

High Power Rocketry

Experimental Rocketry

Rocket Motor Basics

Motor vs. Engine

Rocket Propellant

How a Motor Works

The de Laval Nozzle

Propellant Configuration

Inhibited Surfaces

Ejection Charge

 

Propellants

Types of Propellants

Compressed propellant

Zinc-Sulfur

Black Powder

Sugar-KNO3

Composite Propellant

Propellant Preparation Methods

Grinding

Blender

Mortar and Pestle

Coffee Mill

Ball Mill

Dry Compressed

Black Powder

Sugar & KN

Zinc-Sulfur

Dry & Wet Heating

Cold Mixing

 

Caramel Candy Propellant

Components

Basic Formula

Alternate Formulas

Corn Syrup

Glycerin

Iron Oxide

Methods of preparation

Dry Heated

Dissolved & Heated

Heating Methods

Directly on a Burner

Double Boiler on a stove

Kitchen Oven

Toaster Oven

Electric Skillet or Wok

Deep Fryer

Double Boiler in a deep fryer

 

Casings, Nozzles, & Headers

Casing Types

Metal

PVC

Paper

Nozzles & Headers

Metal

Compressed Bentonite Clay

Quick-Set concrete

Retention Methods for Concrete

Caps & Other Fittings

Circumferential Holes

I.D. Ring

Squeezing

Screws / Pins

 

Ignition & Igniters

Ignition Time.  What's the Difference?

Anatomy of an Igniter

How an Igniter Works

Igniter Calculations

Current and Power

Battery Draw Down

Temperature

Example Igniters

Electric Matches and Igniters

 

The Law

4-4-2008 -- This is being re-written.

 

Links

 

The Science, Equations & Math

 

Free 1979 Homemade Black Powder Rocket Motor Manual

"How To" Pages & Experiments

Designing Rocket Motors

What is your motive?

What is your purpose?

Design Tables Instead of Motor Design

Three approaches to motor design

What you need to know

Design a 1" PVC Motor

Propellant Properties and the Burn Rate Formula

Other Formulas

 

Motor Design Tables

PVC Motor Specs for Sucrose Propellant

Motor Designations by Size & Grains

1/2" Motors with 1/4" Bore (1,2,3,4,5 Grain)

3/4" Motors with 1/4" Bore (1,2,3 Grain)

3/4" Motors with 3/8" Bore (4,5,6 Grain)

1" Motors with 3/8" Bore (1,2,3,4 Grain)

1" Motors with 1/2" Bore (5,6 Grain)

1-1/4" Motors with 1/2" Bore (1,2,3,4 Grain)

1-1/4" Motors with 5/8" Bore (5,6 Grain)

1-1/2" Motors with 1/2" Bore (1,2,3 Grain)

1-1/2" Motors with 5/8" Bore (4,5)

 

Inhibitor Sleeves

What are Inhibitor Sleeves?

Why are Inhibitor Sleeves Used?

How to Make Inhibitor Sleeves

 

Grain Casting Fixture

Casting Types

Casting Fixture Goals

Fixture Design

Fixture Fabrication

 

Propellant & Grain Preparation

Setup Grain Mold and Supplies

Propellant Preparation

Weigh Your Ingredients

Stir the Mix

Blurping Stage

Mashed Potato Stage

Casting Stage

Cast grains

When is it ready?

The Casting Process

Coring

Finished Grains

Desiccator -- storage

 

Casings and Motor Preparation

Casings

ID Rings & Fittings

Circumferential holes

Nozzle Mandrel

Forming the Nozzle

Sealing the Nozzle

Loading Propellant Grains

Time Delay

Storage

 

Homemade Wire-Wound Igniters

Pyrogen

NC Laquer

Black Powder

Mixing the Pyrogen

The Lead Wire

The Igniter Wire (Bridge Wire)

Wrapping and Soldering the Wire

To Solder or Not to Solder

Applying the Pyrogen

Dryng the Igniters

Safety Short the Leads

Modifications for Larger Motors

Firing a 9V Igniter

 

Misc. Tables

PVC Pipe Schedule 40

PVC Pipe Schedule 80

Standard Gauges for Wire and Sheet

Electrical Resistivity of Selected Metals and Alloys

Current vs Temperature (current required to heat nichrome wire to a specific temperature)

 

Testing & Test Fixtures

 

Experiments

My Projects, Plans, & Direction

What Exists

Large Composite Propellant, PVC Pipe Motors -- John Wickman

Black Powder, Paper Casing Motors -- David Sleeter

Sugar Propellant, Metal Casing -- Richard Nakka

Sugar Propellant, PVC Casing --

Dan Pollino, Chuck Knight, Jimmy Yawn

Where are the holes?

Small Reliable PVC Sugar Motors

Batch Fabrication

Nozzle Types and Retention Methods

Best Method to Make Propellant

Ratio Differences Quantization and Characterization

End Burning Motors

Other Combinations

Other Questions

Effect of Caramelization

Effects of Time on Propellant

Strength of Casings and Nozzle Material

Test Methods

Future Developments

Steerable Parachute Recovery

Mile High Rocket

Brown Iron Oxide & End Burners

Caramelization Effects

 

Retention Experiments

 

 

 


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